INDUSTRIAL SUBCONTRACTING
MATERIAL AND HUMAN MEANS

Sateco is a reliable partner in mecano-welding in France, and has the means to ensure the full manufacture of all your industrial sub-assemblies, including the most intricated. Human means, with a specialized and regularly trained team (all welders are qualified according standards NF 287) but also materials with up to date equipments to guarantee our customers optmimum quality at a competitive price.

 

Modern and innovating equipments

To answer the customers requests, Sateco invested in modern industrial means :

1 - Production tools / Sateco Industry Department

Laser cut :
  • Flat cutting
  • Pipe laser
Solutions for folding :
  • Bending machine CNC 7 axis
  • Bending machine CNC 7 axis avec contrôle d’angle
  • Bending machine CNC 7 axis avec contrôle d’angle
Equipments for traditional assembling :
  • Multipass welding
  • Remote controlled welding stations 450A
  • 80 semi-automatic welding stations mig-mag
  • TIG welding stations, 2 ARO weldings guns,
Finition and protection services :
  • 1 Automatic painting line :
    • - degreasing system by robot
    • - water soluble paint with single component
    • - powder painting
  • Paint cabin
  • Blasting cabin 6x3.5m with automatic recycling of the shot
Automatic assembling solutions :
Robot DD 674
  • 10 axes
  • 2 manipulators maximum load : 2 000kgs
  • Welding robot maintening distance from 2.5 to 6m
  • Radius of gyration : 2.20m
  • Power : 17 KVA
Robot RT 330
  • Same features DD 674
  • Welding robot with turntable
  • 2 manipulators with horizontal axis
  • Power : 15 KVA
Robot RTI 330-S
  • Welding equipment : 450 Amp 100%
  • Welding robot with a rotary device
Punching and nibbling
  • Punching and nibbling CN machine with bidirection tower and 24 inserted tools
  • Punching bench
  • Universal punching machine PEDDIMAX
 
Machining equipments :
  • Milling machines
  • Boring machine W100
  • CNC lathe
Material for drilling / tapping :
  • 2 radial drills
  • ERLO Drill
 
Handling materials :
  • 9 overhead cranes (from 2.5 to 6.3 tonnes)
  • Gallows : 500Kgs
  • 5 special bridges
  • Forklifts (up to 5 tonnes)
  • Potain crane 10 tonnes
Cutting tools :
  • Automatic cutting CNC
  • 2 automatic bandsaw CNC
 
Shearing
  • Shearing machine
Bending tools :
  • 2 bending horizontal presses (tube bending by pushing and winding)
 

2 - Mastered controlled systems and certified quality



  • ISO 9001 certification for more than 20 years
  • Certifications of all the welders (standard EN 287-1) and continuous training according the customers'requests.
  • COFREN certification (welding certification)
  • Many control equipments at each steps of the manufacturing.
  • Traceability of the raw material and follow up of the products with the integrated RFID tags.



3 - IT Resources

The Studies, Methods and Production Services of Sateco Industrial Dtp are equipped with CAO (Help on design software, GPAO (Help on production software) and FAO (Help on manufacturing software), to optimize the prototype studies, the creation of templates and the design of standard or specific products.


Sateco tools necessary to develop the mecano-welding Dpt :
  • CAO-DAO 2D/3D softwares (SOLIDWORKS)
  • Materials resistance calculation software : CETIM-Castor, COSMOS/WORK
  • PHL welding robot programming software
  • Laser cutting and nesting software
  • Folding software
  • CAPM type MRP
  • Time management system with code bar
  • Planning and scheduling software
  • Risk management software
  • supprimer